Leaderboard
Popular Content
Showing content with the highest reputation on 03/07/23 in all areas
-
Hi all, I'd like to introduce you to my current project: This is Gladys, my 1987 GL hatchback. I bought her in August of 2021 and she was a wonderful car to have, until she blew her first engine in late October. Two more engines and a blown HG later, she has been sitting on a friend's property for the past several months awaiting her new engine, or rather, her new motor. See, I plan to replace the gas engine in this car with an electric drivetrain out of a Nissan Leaf. Part of the reason its taken so long to get this project moving has been waiting to find a suitable donor car in my price range (>$3,000 USD) but just a couple of days ago I was fortunate enough to get my hands on this crashed 2015 Leaf from Copart for a grand total of around $2,800 So in this thread I'm planning on documenting the swap and any problems or workarounds I'm encountering as I go along. The basic plan for the build is to take the motor from the leaf and mate it onto the existing 4 speed transmission using an adapter plate made by Angus over at http://bratindustries.net, who performed a similar swap on a 1983 BRAT (a little off topic, but he used the third eye mechanism to hide the fast charging port which I think is really neat). Since it's not strictly necessary with an electric drivetrain I'm forgoing the clutch in favor of a direct connection from the motor to the transmission. I then plan to power it using the battery pack from the leaf, stored in the back since I'm planning on a rear seat delete to preserve space and weight. The whole system will charge from a standard J1772 charging port located where the filler neck used to be. I intend to keep the look of the car as stock as possible inside, going so far as to replace the modified center console with an aftermarket head unit that was in the car with a stock unit I was able to find on eBay along with a factory cassette deck. the accelerator will hook up to the control electronics through the throttle cable and the stock gauge cluster will remain unmodified save for allowing the fuel gauge to read out the battery's state of charge. Should this project all go as planned, the car should have the equivalent of a 107hp motor with 184 lb/ft of torque and about 60 miles of range, give or take some thanks to regenerative braking. Of course if I want more range I might decide to upgrade the battery later on down the line, though I think this should be plenty sufficient for the time being. I plan to use as much from the Leaf as possible, but I'll use third party components to get stuff like the brake booster working on battery power Now, this project is still very much in the early stages even though I'm months in already, but I'm happy to answer any questions you might have about the project, as well as taking any suggestions you might have about how to get the conversion done1 point
-
UPDATE: The Leaf Has Arrived! Thanks everyone for taking an interest in the project, things are starting to move along now, the Leaf I ordered just arrived a few minutes ago Hopefully in the next few days I can get the motor, battery pack, and anything else I might need pulled from the car. Yeah, I was looking into past conversions people have done to old Subarus, apparently 15-20 years ago someone put a forklift motor into a 3rd gen wagon for a solar powered car, things have definitely changed now that we have readily available wrecked production EVs to pull parts from sadly no, I was just planning on sending the rolling body to the junkyard after I get what I need from it, though if anyone in the Denver area wants it sans drivetrain for whatever reason, feel free to get in contact with me Yeah, I plan on documenting everything that happens to this car on here as well as maybe a Youtube series on the conversion as well. My goal is to have the car at least moving under its own power in 2 months, which might be a bit ambitious given my lack of knowledge on these things besides intermediate self-taught experience with mechanics and electronics, but I hope to have the car ready for an EV show in August at the latest As far as the adapter plate goes, Angus (the gentleman who runs that site) was kind enough to design this updated version of the adapter plate for me, it uses the bell housing off of the EA81 for proper spacing and mating to the transmission bell housing. Actually that reminds me, if anybody is interested in 2 parts EA-81s (one with blown HG, one seized) and an unknown condition EA-82, I'm planning on selling the parts I have off to anyone interested, ditto the fuel tank, exhaust and any associated parts once I get those pulled from the GL again just contact me with an offer1 point