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Everything posted by johnceggleston
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it will bolt in and run just fine, but since the 90 does not have an egr system it will throw a code. if you live in an emissions state, your car may not pass the inspection with a CEL code. however you could correct it by using the intake manifold from an egr car, 95 - 98 2.2L automatic (probably), and drill and tap the drivers side head for the egr pipe. if you live in a non emissions state and don't mind the CEL, swap it in and drive on.
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the air bag should not be an issue since you are not messing with wiring. if you post a ''wanted ad'' in our marketplace you may find some one with a door ignition combo for sale. (installing the door lock cylinder is a pain.) get some teflon or silicone spray and shoot it in the lock. the teflon stuff is amazing. the instructions above won't help much if you can't turn the key. then you would have to remove the whole thing from the steering column. and as miles mentioned, the ''security'' bolts don't have any type of removal system designed into them. when they are threaded in and tightened, the heads snap off. so you will need to either cut slots in them to use a screw driver or i used a hammer and chisel /punch to slowly back them out.
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the switch sounds like a pretty god approach except, if the duty c fails when hot, and you flip the FWD switch, nothing will happen. if the duty c has failed it ''can't'' work. if the binding is caused by something other than a ''hot'' duty c then it should work. when adding the switch, you don't have to go all the way under the hood. you can ground out pin #2 on the 20 pin connector on the TCU. less wiring, but more contortions, maybe, working under the dash.
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valve adjustment is due every 105k same as the timing belt. i'd get a cheap, 5$ @ harbor freight ( http://www.harborfreight.com/mechanics-stethoscope-41966.html ), mechanics stethoscope and try and isolate the noise. the t-belt tensioner can make noise when it's failing, but it's on the driver side. valve adjustment is a pain.
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fluids plugs and wires, as well as filters. if it leaks oil, most do, seals would be good. and timing belt if it is due, every 60k. it is a non-interference engine so no harm if the belt fails. i'm not a manual trans guy, but some folks have changed the oil with some special red? stuff. i don't know the stuff but some one will. it may help, can't hurt. but you may find you can drive carefully and reduce the ''grind''.
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if i were keeping the car i'd live with it, but since i'm selling it i'll at least take a look. i'm hoping it is at the front end. the first time i pulled it, it opened but now it won't relatch. i have removed the ''spring'' so the door closes, but i'm using a popsicle stick to open it. not the best for a good sale price. thanks for the help, i thought it might go under the car.
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does any one know the routing or procedure for removing the fuel door release cable. mine has quit working and i need to replace it. i think it is rusted, but i'm not sure where to look for it. except at each end of course. i guess re-greasing it may fix it but i still need some help. any one dealt with this before?? thanks
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when in park, if both wheels turn you probably hear a loud clack as the the parking pawl snaps out of one slot and into the next. it is a very noticeable sound when traveling at slow speeds. i've done it. if the pawl did not slip then there was probably more damage done to the tire rubber than the trans. the rear wheels are not engaged when the engine is off, there is no fluid pressure to engage the transfer clutch. so they will spin freely. no damage there from a 20 foot drag.
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hank, i went back through the posts after you brought this up and you are right. he never said ej25 or outback and we all assumed that ''over heating'' meant bad head gasket on an ej25. it looks like we just lucked out. or maybe ''over heating'' does mean the same as EJ25. keep up the good work keeping us straight.
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ok, we have a winner, maybe. the most common cause of the speedo not working in the 90 - 94 is a bad/ busted speedo cable. this should also cause a CEL, check engine light. (at least it would in an OBD2 car. time to visit a salvage yard.? for a used cable. i don't remember the workings of the tach. fix the speedo first.
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if your car looks like the one in the link picture and it is over heating it is an ej25, i bet. of course there is always the possibility that some one else swapped in an ej22 but then it wouldn't over heat. by the way, the sus pictured is my favorite car from the 90s. if that is what you are buying i am envious. so my response to your ''is it worth it?'' YES, EVERY PENNY!!!
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i copied this from another thread. more to be found by searching ''ej22 swap''. this info applies to 95 - 99 cars. the 95 2.2L engine from an auto trans car is a straight swap into a 96 - 99 2.5L outback, GT or LSi. i've done two of them. the reason you need an auto trans car as a donor is because all the 2.5L engines here, in the US, have an EGR system. preference of donor engines for a 2.5L car. 1. 95 ej22 w/ auto trans - straight swap, use the flex plate / flywheel that came with the 2.5L trans, non-interference engine. 2. 96 ej22 w/ auto trans - use exhaust y-pipe from the 2.2L car and flex / flywheel from the 2.5L car, non-interference engine. 3. 97 - 98 ej22 w/ auto trans - use exhaust y-pipe from the 2.2L car and flex / flywheel from the 2.5L car, interference engine.
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FACT: ej25 head gaskets from online OEM dealers, is $76 or less. ej22 head gaskets would be much less. do not confuse your local dealer prices with online dealer prices. be careful what you buy. i bought a head gasket kit for 36$ om line. i only needed the seals. i still regret the purchase. but in the long run it is your money and your decision. and the most difficult thing in the world is to change a convinced individuals mind. good luck. i suggest you stick with a known name when buying gaskets and seals.