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Everything posted by porcupine73
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Hi, sorry to hear that. What model Suby is this and what is the mileage? Sounds like the O2 sensor you replaced is the front; replacing the other (rear) probably won't make much difference in emissions. What brand/octane gasoline are you running? I've heard some tips about trying to pass, but have never tried: make sure vehicle is fully warmed up like 20-30 minutes driving before the test. I leave the vehicle running in the place's parking lot while waiting. Also maybe try running like 4 bottles of isopropyl (not methanol) gas line antifreeze; I've heard this reduces emissions too.
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The recommended torque depends on engine phase. For my '00obw it said to put oil on the threads first, torque to like 33 ft*lbs(f) first, then torque to like 138 ft*lbs or something making sure it turns at least 65 degrees. I used blue loctite instead of oil; 5000 miles so far no loosey. Anyway, there are stories out there about the crank pulley bolt loosening so it's not a bad thing to make sure is done right and maybe checked after some thousand miles.
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Hm...all I could really find was amsoil saying "Subaru ATF, Part No. K0140Y0700". If a Dexron III fluid is acceptable, I'd just go with a quality synthetic such as redline, schaefferoil, amsoil, mobil1, specialtyforumulations. For the differentials, I'd go with a synthetic gear oil; the manufacturers listed make nice ones. Optionally you could avoid mobil1 for the gear oils as they've had 'issues' in the MT's but I think it was ok in diffs.
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Here's a pic of that 24" Harbor Freight chain wrench in use on the crank pulley on my '00obw. I'll be doing my '96 next and I think I'll try the 3/8" extension in the flexplate method. I don't like to use the chain wrench on the cam sprockets as I think it slightly deformed it. Also, it is fairly important to get the right torque on the crank pulley bolt when tightening. There are a number of posts showing how the crank keyway got all hogged out because the bolt loosened.
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Check how low your coolant is now. If it's not terribly low you may be able to refill and make it home. Keep an eye on the temp gauge for any unusual acitivty. Keep extra coolant&water with you. The thermostat housing on my '96 and '00 is black plastic. Maybe you have an aftermarket part that is metal. Anyway, the thing the thermostat housing's bolts connect to is the water pump.
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Yep that elbow piece you describe sounds like the thermostat housing. It is plastic. It is held onto the water pump by two bolts. There is a rubbery gasket that fits around the thermostat. If you see coolant leaking out between the water pump and thermostat housing, this gasket may be deteriorated. Or at some point it may have been reused instead of putting on a new one. Or the bolts holding the thermostat housing to the water pump may be loose. Or the housing may be cracked. Or coolant may be leaking past the water pump bearing, out the timing belt cover, and down to the thermostat housing. Anyway, the housing is really easy to remove (just those two bolts). And if you're not sure when the coolant was last changed, this is a perfect opportunity to change the coolant and thermostat and gasket. The OEM part is suggested for thermostat.