First off, I tried searching the forums for a problem similar to mine, but couldn't really find anything...so here's an explanation of the problem.
A few weeks ago I purchased a used 2000 Legacy L wagon from Carmax (I know, probably not the best choice for a dealer but I needed a cheap used car fast) knowing that it had a clutch shudder problem. They told me it would be fully covered at no charge under the 30 day warranty, so I went ahead and bought it thinking they could just fix it and everything would be bueno.
It wasn't a cold clutch shudder/judder problem like most other people experience. In fact, the shuddering was less violent when the car was cold. It would shudder when starting from a dead stop in 1st, but it would also shudder violently when letting the clutch out while downshifting during braking/deceleration. This shuddering would get worse as the vehicle warmed up. Also, the clutch peddle would develop a lot of play as it warmed up, and it got to the point that I could press the peddle down halfway easily with my hand.
Well, I dropped it off last week and apparently they resurfaced the flywheel and replaced the clutch assembly. Got the car back last Friday and the clutch still shudders, but now it shudders more violently than before when starting from a stop in 1st, yet oddly enough it shudders less violently while downshifting during braking.
I talked to the mechanic who worked on it today, and he told me the clutch needs a break-in period and the shudder will go away, and as far as the peddle developing play he said that's normal. All that seems like BS to me...if you put a new clutch in it shouldn't shudder anymore, and a clutch peddle shouldn't change pressures no matter what.
So, any thoughts on what is causing this shudder and/or peddle play? I have some theories, but I'll wait to see what you guys think...Thanks!
Sean