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Everything posted by Fairtax4me
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I'd like to know how the shop diagnosed a "sticky valve". The valve clearance on that engine has to be adjusted after the engine has been driven for a few hundred miles. That's a pretty normal operation after a rebuild. Incorrect valve clearance will cause rough running, and can cause excess noise if the clearance is loose. What kind of noise are you getting that makes this engine "loud"?
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The only part of the rack that needs any grease is the gear section on the drivers side and that should already have plenty. If it got dirt/crud in there wipe it off and just smear some chassis grease on the teeth. Not too much or it will just glob up everywhere. I mark the inner tie rod, lock nut, and outer tie rod end with a long paint line across all three so they can be set right back to the same spot. Getting the new boot on the drivers side is tricky. Silicone spray makes a huge difference. I usually end up holding the top in the groove and using a 90° angle pick tool to pull the lip over the bottom.
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The only place you'll find the metal pipe is a dealer or a junkyard. Dealer is expensive. Junkyard parts are probably just as rusty as yours. I prefer napa for hoses, but yes, just ask for ATF cooler hose. Cut a short section of the old hose to take with you to match up the size.
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- transmission
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I think all 2.2s are single port after 96. Y-pipes usually swap pretty easy though. I guess that depends on where the first cat is on your 03. If it's back by the trans you can swap y-pipes. If the cat is up front with the wraparound thing by the oil filter (the dragons den), then you can still do it but you'll need to swap the whole cat pipe section all the way back to the spring-bolt joint.
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Best way is to crack the fittings loose on the unit and gravity bleed each port one at a time from bottom to top. Another way (if you think abead) is to flush the entire system first. Get nice new fluid into all of the calipers. Once the new unit is installed you squeeze all of the calipers back and that should force all of the air in the unit up to and out of the MC.
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I just shoved it down with my foot far enough to get the bottom bolt in first, then put a jack under the brake rotor to rotate the knuckle up and put the top bolt in. Also makes a huge difference if you sand/grind the rust off the faces of the knuckle and coat it with anti-seize. Makes it nice and slickery.
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If it's for the cruise it needs to go to the cruise diaphragm somehow. There should be a valve box of some kind on/near it. If not, follow the vacuum hose from the diaphragm to wherever it goes. If the cruise valve isn't built into the diaphragm its usually mounted on the passenger strut tower by the drier for the AC. (Big silver can)
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The "Bzzzzzzzzz" means no crank. Both my cars do it. Plus he said he replaced the starter.