Thanks for all the help and ideas guys.
The struts were not removed, I did put the rotor back on, the axle nut screws on to the same spot it did before repairs and it is the same as the other side, The tires are the recommended size and there were no problems for 200,000 miles until the bearing was changed.
At this point the only logical explanation i can come up with is the the wrong bearing was pressed in. I am going to take the knuckle off again and bring it back to the machine shop/parts store and see if we can figure it out.
I will keep you updated.