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Everything posted by brus brother
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Jus Well, you may be lucky with the 99. I just went through this with my 05 OB and the solenoid is not serviceable diy. In fact an electric rebuilder said his reference material concurred. He said you'd destroy the solenoid to get into it as the access is not the three screws that the older models have but a furled over metal case encased in plastic. Wish I could have replaced the contacts but ended up replacing with a denso reman unit and YES tghe bottom nut is a bear to get out. Need to go through wheel well and use an offset socket wrench to get it loose.
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Thanks to all. Overpaid at soa for a reman denso but got the starter in. The lower nut was a real bear. Had to go at it through the wheel well with an offset wrench. Even the top bolt needed a breaker bar. WTH were they thinking about when tightening these things at the factory? At least now I don't need to travel with a hammer in hand to start the car and I can just enjoy my cel (P0420)... my old friend.
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Second guessing myself, I went out to see if I could just start her right up... nada Whacked it even harder than last time... nada Had wife turn the key while I whacked on the solenoid... started right up. It would appear I have one of those cars like in the olden days when someone turned the crank in front while someone else was in the driver's seat. Pretty sure now the starter has gone bye bye. BTW, the replacement will be on hand tomorrow at 7:30 AM Now that's service. Local Subie dealer says they get parts from LKQ for insurance repairs and gives them the thumbs up. $25 core charge "whenever" I return it. I will be doing exploratory surgery on this "non-repairable" unit before turning it back in for credit.
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From my discussion with the rebuilder (who seemed knowledgeable and checked his references) it appears on the model number I supplied that the access plate is furled over and you can't really get in to change the contacts. this ebay seller has pics that accurately depict what I have http://www.ebay.com/itm/NEW-STARTER-for-SUBARU-2-5-LEGACY-05-06-3-0-OUTBACK-05-07-TRIBECA-06-07-/171052737709
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I know it's only a few bucks for the contacts but with 168K miles on the starter, are the brushes in the starter heading south as well?? Safer to just plug and play a new starter (more than a few bucks)? So the click click click is the solenoid trying to move the plunger?? Then what does hitting the solenoid with a hammer do? (the mule analogy notwithstanding)
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More time on my hands now. I decided to back track. Had just started the car a few hours ago and it was still in the garage so I didn't think to try it then and there and just proceeded to remove the little push on connector from the ignition to the starter solenoid to play around with hot wiring so I can revisit juvenile hall when I am way over the hill ;-) OK key off / plug disconnected, POS of battery jumped to spade plug on solenoid made crank. He thinks to himself, OK if you have a problem again, at least you can jump it with the key ON and start the car and limp home. Great tell the wife "tada... all glory and honor be mine" Notice a little greening inside the connector and use my handy dental pick and scratch inside a little bit. Spade seems clean. Put connector back on and... no start, just click click click click. Dadgummit! OK nothing to tell the wife about here. Push connector on and off a few times. nada. Take a long solid 1/2" diameter solid plastic rod and wind it down atop the starter solenoid and give it a good tap with a hammer. Turn key and it starts. Sooooooooooo not wanting to carry hot wiring tool kit or a hammer to start the car, am I now looking at rebuilding the solenoid or is there more diagnosis to be done before wasting $10 on contacts?
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wanted to add: new battery I had sprayed lithium grease on terminals and that crap had melted and seeped down between the connectors and post but i had cleaned that off yesterday when this all started. I still think something is heating/expanding and malfunctions until cooled. just my opionion from the rowdy cheap seats!