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I was doing some work on one of my RXs the other day and had some trouble removing the ignition rotor set screw. After bumping the engine 180 degrees I found a better screwdriver and a better angle and was able to remove it. However, when I went to put the new rotor back on I could not get the set screw to thread back in to save my life. Upon closer inspection I noticed the set screw's threads were full of distributor shaft... Somehow this little screw had pulled the threads out of the distributor shaft... So I turn to you folks, what do I do? Searching turned up nothing, but this can't be the first time this has happened? The fix should be simple, re-tap the disty shaft or use a self tapping screw, but does anyone have a recipe they'd like to share? Thanks in advance!
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Friends, I have a '93 Legacy wagon with 230k. In early February I swapped my failing alternator with the '96 reman (see http://www.ultimatesubaru.org/forum/topic/142320-weird-electrical-pulsing-93-legacy-wagon/ for details). Yesterday, I was driving home from work, and I could tell something was very goofy with the electrical system (started funny, delay/loss of power in acceleration, blinkers sounded weird). When I got home and shut off the engine, it would not restart - won't even turn over at all. This is the exact behavior I had recently when a squirrel chewed through my alternator wire - which I repaired. My assumption, therefore, was that my splice had come loose somehow, or some other wiring issue. The two-wire connector is just fine...reading a little under 12V to the battery and also impedance is 0 to the battery. So that's not it. However, the big two-wire socket connector on the top - weird stuff there. I just put this in a few months ago, and the nut and bolt are super corroded. I removed the nut and found that it had partially fused with the bolt - both are screwed up and I cannot get the nut to tighten down anymore. Appears the bolt may have to be replaced...if that's even possible...I'm going to get a free AAA tow to my mechanic on Monday morning. The big question is: what would cause rapid corrosion and metal fusing on that connector?? Could it be related somehow to using a different alt than spec? A sign of a different electrical problem? Also, could this possibly have anything to do with my latest squirrel problem? (see http://www.ultimatesubaru.org/forum/topic/146230-93-legacy-code-21-coolant-temperature-sensor/) (I have since added split tubing to EVERY exposed wire under the hood. Sigh.) THANKS!!!