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I am replacing Headlight pigtails, what's the best way ?


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Hi ALL!

I'm replacing both my 9003/H4 pigtails on my '97 GT Wgn. Both are fried, one more than the other. I'm getting them on Ebay, both are ceramic.

I was going to snip and solder them togther and then shrink wrap them (then I have to get some !) , I do have a cordless soldering iron ,great toy ! OR is that just ovekill? I have those colored plastic crimp things, is that good enough ?

THX, SubeeTed

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I think soldering and shrinkwrap is the way to go. Did it to my '95 Legacy years ago and never had a problem since. Just keep the shrinkwrap well away from the heat while you're soldering!

 

Good luck.

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I'd just use solderless connectors, I use them for everything, if it's going to be exposed to the elements I fill the coupling with die-electric grease. I've never considered shrink wrapping over them, I may start though. I know a lot of people hate them but I've yet to have one fail on me.

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Don't have any pictures but what you need to do is get a new plastic lamp socket to install in the lamp housing. It will come with short pieces of wire (pigtails) sticking out, three IIRC. Cut the wires to the old socket and connect them to the new pigtails. I like to solder them.

 

But before you connect the wires, slide a separate piece of "heat-shrink tubing" (what we've been calling shrinkwrap!) onto each wire. Slide it as far away from your point of soldering as possible.

 

Afterwards slide the tubing over the soldered joint and heat it gently so it shrinks and seals the joint.

 

Here's what I used (from a 6 year old post):

 

 

[What I got is called a "Socket/Pigtail Assembly"--found it at Carquest, part # "S-526." Most parts stores probably have something similar, essentially a generic socket to fit a halogen lamp. Y' just gotta' get the counterguy's nose out of the vehicle specific catalogs so he can go and actually look for it!!!]

 

Good luck.

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