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1990 Subaru Legacy wont start after removing and reinstalling fuel injectors. Sounds like the engine is siezed. HELP!


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I've looked all over for answers on why my 1990 Lego won't start after I took and and then reinstalled the fuel injectors. The reinstall went great with the exception of a screw breaking on one of the pieces that go over the injectors to hold it down. The part of the screw is still stuck in one end and I cannot put another screw in to seal it completely. Is the my problem. When I turn the car on it sounds like the engine is siezed. I'm super worried, can anyone help?

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In what way does it sound like it is seized?   Does the engine turn at all?  Does it turn until one of the pistons comes on on compression stroke (indicating hydrolock)?  Does it turn over ok if you pull the spark plugs?

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Its hard to describe. I turn the key and it makes a clunking noise and when I hold the key, nothing. Occasionally if I hold the key It will make a whinin sound and then another clunk noise a few seconds later. I will pull the spark plugs right now and let you know what happens.

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Is there a reason why there should be a fuel leak into that cylinder?  Was this the one with the screw problem?  Did you replace the injectors?  Could that one be leaking into the intake?  Could fuel be leaking into the other cylinders, but didn't get a chance to lock the cylinder?

Edited by NorthWet
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The Screw problem is on cylinder 3. Chamber 3 just so happens to be the only one not full of gas. There are not gas leaks. I've done a full check. The engine now turns over, it just doesn't start. Perhaps it's flooded and I should let it sit for a bit?

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I turned the engine over with the ignition. I didn't disable anything. I took the plugs out, turned the engine over until no more gas came shooting out, put the plugs back In, and now it won't start, it just turns over. The plugs were pretty covered in gas so maybe that is the problem, didn't even think of that. I have the wires pulled from the plugs to let the excess gas evaporate off them. I'll try again in a few minutes unless you think I should do something else.

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Sounds like you tore the lower o-ring on one/more injectors; especially if you re-used the old o-rings, sometimes they swell a bit and don't go back in.  This will allow fuel to dump into the intake and cylinders.  I always put a bit of lube on the o-rings before installing them.

 

If it were me I'd fix that broken screw, but it should seal fine with just one.

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