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4.111 EJ gears into EA82 4WD housing


LeoneTurbo
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OK, so I want to use a 5-speed with 4.111 final drive and AWD on my EA81 Wagon (why 4.111 I hear you ask, well I'm going to run a high revving 100 hp EA71 in it - one with multi-point fuel injection but that's another story).

 

Parts:

EJ transmission TY752VF2AA (single range 5MT with viscous center diff) out of a 92 Legacy

EA transmission out of a 85-86 XT Turbo (with on-demand 4WD)

 

Idea:

Use EJ gears in EA 5MT housing and use EJ transfer case with AWD coupling. Jerry (Bratsrus) is modifying an EJ cross member and shift linkage so it will fit the EA81 body.

 

First milestone:

I disassembled the EJ transmission a few weeks ago (with the priceless help of my 4-year-old son) and only found time to take the EA transmission apart last weekend. As I have stored the EJ internals I decided to do a first trial fit the other way around (I heard one bearing would not fit) so I put the EA shafts in the EJ housing. And guess what? All four bearings fit like a charm. Assuming it will also work the other way around I expect I will only have to adust clearances when assembling the EA transmission with the EJ gears.

 

Here's a picture of the EA shafts in the EJ housing.

IMG_1018.JPG

 

Now I have to clean the EA housing and find time to assembly and adjust the transmission. Then hopefully Jerry has finished the modification of cross member and linkage so I can finally drive my restored car!

Edited by LeoneTurbo
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Might want to stick some 23 spline stubs into the front diff while it's all apart.  That way you can use stock axles.

 

Also, I do hope Jerry knows you are using the AWD tailsection.  His "regular" kit is for the Part Time 4wd EA82 5spds, which are shorter and mount a bit different.

 

 

 

Make sure you get the opening in the C-clip on the big bearing in place.

 

Make sure the big bearing on the lower shaft the bolt holes are oriented correct.

 

Make sure the pinion and front upper shaft bearing seat on there pins properly.

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Thank you for the pointers.

 

I have sent Jerry an AWD EJ transfer case, mount, crossmember and shifter mechanism. He has bolted it up to an EA82 housing is going from there.

 

Regarding axles, I have a 5-lug conversion done and am already running modified EJ front driveshafts.

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Thank you for the pointers.

 

I have sent Jerry an AWD EJ transfer case, mount, crossmember and shifter mechanism. He has bolted it up to an EA82 housing is going from there.

 

Regarding axles, I have a 5-lug conversion done and am already running modified EJ front driveshafts.

 

Great.

 

Sounds like you got this one tackled pretty well.

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