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Thrown Rod?


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I think my motor threw a rod or something catastrophic. I was driving and everything seemed pretty normal, the ride was the best yet -my Matilda and I were really bonding. Then when I slowed and turned the engine started running really rough all of a sudden like bad gas or a clogged fuel filter. All the gauges were okay -temp in the middle, oil at ~30psi. I thought I'd shut it down and see if giving it a few minutes might help -if there was debris trying to clog the fuel filter, maybe it would clear. Checked the oil, and it looked good. When I restarted it white smoke barreled out the tailpipe and the motor was rocking like it was only firing on the d-side or like a motor mount was free, with a hammering sound coming from the dead side regular with the engine speed. That was Friday, the last time my motor ran. Finally got her home on a dolly last night.

 

The oil looks great, no trace of water, no apparent oil in the rad, nothing leaking anywhere outside. I tried to remove the timing belt cover on the p-side to see if it was still there but 2 of 3 screws wouldn't back out. I removed one and pryed the cover back and could see belt on top, but can't tell how tight it is.

 

I am totally heartbroken at this point, having done all this work lately, and it was running/driving awesome. Now I might be looking for a replacement motor. 

 

Please if anyone can help figure this out, The PO said the motor was rebuilt ~50K ago, and it has obviously been resealed. The timing belts had ~25,000 miles on them according to him.

 

It's an '85 EA82, Hitachi carb 5sp D/R with 225K on the clock. The plan was to drive this thing to my grave... :(  

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Makes me wonder if the filure is due to it having been rebuilt? The bottom ends should never have to come apart for any reason beyond normal maintenance. 

 

Scott (xbeerd on the forum) has an ea82 spfi engine kicking around. Your hitachi manifold will bolt on the same, but you increase compression from 8.5 to 9.5 for a little more kick. I'll give him a hollar. Maybe he'll chime in. Between the both of us, him having the engine, i have a harness and distributor that could be cut down so that you can run spfi as a standalone ECU and harness.

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I don't really know the extent or the reason of the rebuild, but I guess it is what it is now.

 

I will do whatever to get this thing going again.

May have to take a low offer on the convertible to fund it and get the garage empty...it's tempting, but I can't see stealing it's engine unless someone really wanted the rest of it to build something cool.

 

Miles -I'm very interested in whatever options I have, even spfi (I'm kind of a carb nut) I was even thinking it might be time to think about the j22 swap if I could find one cheap.

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There is a rubber plug on the t-covers that allow access to the tensioner bolts.  You should be able to check tightness of the belt by removing this cover.  I have had tensioner bolts back out and completely lose tension.

 

As far as throwing a rod, the sound and the hole in the top of the block would make that easy to diagnose.  The whole would likely break through the top-of-block coolant transfer channel, causing a massive coolant leak.  It is also likely to break loose the mounting of the power steering pump.

Edited by NorthWet
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I can feel good belt thru the top hole, there's no leaking anywhere, can't see anything wrong with the block. No water in the oil or otherwise. Don't have a power steering pump either. Can't really think of why all the white smoke unless a passage broke, and the hammering,...a broken valve? I'm scared to start it again.

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You could've also had a massive headgasket and/or intake gasket let go, dumping unholy amounts of coolant into one side and not letting the engine run..

 

I'd pull a plug or two, look at them. Then I'd pull ALL the plugs, rotate it slowly, listening and feeling for any roughness or uneveness.. then grab a compression tester and check the readings for all the cylinders and look for any massive differences or odd readings, then report back.

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Okay tomorrow I'll check out the plugs and see if I can get the timing covers off, maybe run a comp check. My back is killin me today, so I didn't get much done. I'd hate to write off this motor if it's not lost. 

 

Xbeerd I'm in Bloomington, IN. 

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The distributor probably needs rebuilding, as the vacuum advance relies on some ball bearings rolling between two plates. The bearings wear a groove in the plates that then bind up. The counter weights can get worn as well. 85 and 86 distributor are problematic. White smoke is coolant. Coolant gets into the exhaust from a worn intake manifold gasket, loose cylinder head bolts allowing coolant past the cylinder head gasket, and a crack at the fin between the exhaust ports in your cylnder head. You said that the oil looks fine but you did not say how you determined that. Did you simply pull the dipstick or more importantly, drain the oil and look for metal chunks?

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Pulled the plugs -1&3 look good 2 and 4 had antifreeze on them and 4 with nasty threads.Just put these in a month ago. A compression check seems like a messy job now.  Haven't drained the oil thinking I might have to make one last go to get it in the garage.

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You could pull the driver side camtower cover and check the cylinder head bolts for tightness.  The compression test on that side will determine whether you should focus on the intake manifold gasket or the cylinder head gasket.  Low compression and loose cylinder head bolts, may only required retorquing those bolts.  Or it could require a new cylinder head gasket.  Low compression and tight cylinder head bolts would point toward the cylinder head gasket.  High compression and tight cylinder head bolts would point toward the intake gasket. 

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yes, the intake has a coolant passage on the inner most side of each head. I have seen a few aftermarket ones go yuck and leak, sean the off genuine one of 20 years old also leak into a port. You can also get a freeze plug in the head seep into the sump oil and maybe burn off as white smoke (aka steam) . Pull the oil fill cap off first thing after an overnight cool down and look at the underside to see if moisture in form of condensation droplets on the caps underside. You may be a contender for a cooling system additive quick fix.

The gaskets may not fail as such, just get loose, go hard with age, or alloy corrodes and lets it past

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Turned the motor over by hand and seemed okay just a little snug in one quarter revolution, I think normal. No weird sounds, so I did dry compression checks w/out throttle, ~150 on all cyls, -that seems good. Motor sounded fine when the starter spun it. I expected a collision.

 

The intake gasket I can see looks terrible. The intake gaskets on the EA81 were metal -should I look for something like that to replace them?

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Many well-respected members recommend Subaru Dealer-only on the intake gaskets.  There are plenty of thin, low-quality intake gaskets on the market.  I've used Felpro without any problems...yet.

 

Coolant does NOT produce white smoke, it produces water vapor.  Condensed vapor and smoke act differently in the air, with the vapor dissipating "into thin air", while smoke only gets diluted and thins out.  It is a useful diagnostic to notice the difference.  BTW, white smoke is typically caused by burned ATF.

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Okay it is possible in my haste to get the thing shut down, that I overreacted a bit. Certainly did not go around back and sniff while I was focused on the motor rocking and running like hell.

I think if intake gasket failure is the best case scenario, I'll take it. I've just never seen an engine act so violently, so I figured the worst.

 

Picked a couple hunks of rotten gasket/goo from the edges of the mani. Does not boost confidence in the reseal job by whoever did that. I think I'm going to put some fel-pros in there and see what happens. The motor seems to turn fine with the starter. 

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