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I have an '01 Forester with an EJ251 engine.  Last night it got super-cold and although it started up fine this morning the cabin vents would blow cold even after the engine was completely warmed up.  So I parked it and nervously waited thinking that an overheat was imminent due to the blockage.  However, after waiting 15 mins. I started it up and the heat started working again.

 

 

I'm thinking that the thermostat got stuck due possibly due to the cold but I really don't know how it works in those vehicles. 

 

Can anyone give me a clue?

 

 

Thanks!

 

--Damien

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Another symptom was the fan was running even tho it was sub-zero temps outside but the temp gauge was not high.

 

 

I'm guessing this one, too has the doomed headgasket, anyway.  That's what you get for 2300 bucks!  My brother bought it at auction thinking it was some sort of 'awesome deal' not knowing any better.

 

 

I found this interesting theory after some digging---->  http://www.subaruoutback.org/forums/88-head-gasket-issues/17264-no-subarus-dont-have-problems-their-headgaskets-print.html

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Wow that theory is totally wack.

If that was true the 2.2l would have the same faikure rate as the 2.5l which is not the case.

Also the coolant conditioner Subaru reccomemds is to prevent EXTERNAL head gasket leaks and has nothing to do with the heater core.

 

Also your cooling fans kicking on at cold temps is not a sighn of head gasket failure. If you are worried about an internal leak do a block test, don't screw around with these unproven theorys.

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At least he understands the way the system works. His idea that the cooling system causes head gasket failures is out of line though.

This type of cooling system design is intended to regulate coolant temp in a much more even manner and prevent head gasket problems.

Most aluminum block/aluminum head engines these days use a cooling system design similar to this.

 

In the days of old, the engine warms up the coolant and the thermostat opens for a little while until cool coolant from the radiator makes its way up through the block. Then the thermostat closes until the now cold coolant in the engine warms up to the operating temp of the thermostat. It opens again and the cycle repeats itself. Hot, cold, hot, cold, hot... Eventually, if you sit still long enough, the coolant temp levels out and the back and forth smooths out. But once you start driving the process starts all over again.

The engine temp changes along with coolant temp. So the engine is also going back and forth heating and cooling, heating and cooling.

 

The Subaru system eliminates this back and forth cycle by mixing hot coolant from the heater core with the incoming cold coolant from the radiator.

The engine warms up to 170° quickly, and the thermostat opens slightly, just enough to maintain a steady temperature that will slowly and evenly continue to rise. Eventually the whole cooling system will warm to the same temperature, and the thermostat will be wide open at 190°F. When you start driving or the cooling fans turn on and air flow over the radiator cools the coolant coming into the engine, the thermostat closes slightly but the 190° operating temperature is maintained because of the coolant flow from the heater core.

 

Another symptom was the fan was running even tho it was sub-zero temps outside but the temp gauge was not high.

 

This indicates coolant temp at the sensor was above the fan turn on temp which is around 200°F. For the fans to turn off coolant temp must then drop below 194°F.

This can be either due to low coolant level or in very cold weather can be a sign of a partially clogged heater core.

I've also seen this caused by improper ratio of coolant to water, usually more than 60/40 coolant to water.

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Well I took it for a spin today.  I noticed that the coolant level was low so I added some of that Radweld conditioner and topped it off.  When I came back I inspected the OF tank and there no was no sign on bubbling at all nor any exhaust gas smell.  Heater was working fine, too.  So maybe I'm a lucky guy after all.

 

There was some evidence of coolant leaking but it seemed to be coming from the top of the radiator nearest the cap. Maybe there's a small crack in there or something.

 

 

I also noticed that one of the hoses to the fuel rod? was seeping gasoline so I tightened the screws on it.  That may explain why the ECU was generating an EVAP code.

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Imdew had the best answer.  You may need to have a mix a little richer than the typical 50/50, maybe go 60/40 or richer.  I think one possibility is that the coolant in the heater hoses froze.  I think it would have worked eventually whether you shut down or not.

 

But there is one other possibility that has not been brought up yet and that is the blend door got stuck.  This fits your scenario a little better as when you restarted the engine, the blend door cycled and worked the second time.  There might have been a little moisture or condensation that froze around the blend door the first time it was supposed to cycle.

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You may need to have a mix a little richer than the typical 50/50, maybe go 60/40 or richer. I think one possibility is that the coolant in the heater hoses froze.

 

I've also seen this caused by improper ratio of coolant to water, usually more than 60/40 coolant to water.

At a 50/50 mix the coolant would have to see -34 to even start to gel

Like fairtax said too much antifreeze could be causing the problem, and I would lean more twords that conclusion

Edited by mikaleda
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Let me clarify.

When you use more than 60/40 antifreeze to water, the antifreeze is less able to dissipate heat.

Antifreeze has to be mixed with water so that it transfers heat more efficiently.

Using 100% antifreeze will cause overheating because the antifreeze can't get rid of heat fast enough.

In the range between 60/40 and 40/60 the heat dissipation really isn't affected enough to matter for most engines. Mixing 70/30 antifreeze to water WILL cause the engine to run hotter than normal, and could possibly cause the fans to come on, then not be able to turn off because the coolant temp will not go back below the fan cut-off temp.

Edited by Fairtax4me
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When ever I change the coolant in any of my vehicles, I always use a 2:1 mix antifreeze:distilled water and have never had a problem with overheating, even when pulling the grade out of Death Valley into California when it was 126°F at the ranger station in Furnace Creek and running the AC.  I agree with over 70% being bad, I would not do that, but even the undiluted antifreeze has about 4% water in it, going up to 70% as measured by mixing the antifreeze and water myself ( and not by lab analysis) would be OK.  If I was mixing in a lab where the concentration could be definitively determined by analysis, I would not exceed 67%.

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Let me clarify.

When you use more than 60/40 antifreeze to water, the antifreeze is less able to dissipate heat.

Antifreeze has to be mixed with water so that it transfers heat more efficiently.

Using 100% antifreeze will cause overheating because the antifreeze can't get rid of heat fast enough.

In the range between 60/40 and 40/60 the heat dissipation really isn't affected enough to matter for most engines. Mixing 70/30 antifreeze to water WILL cause the engine to run hotter than normal, and could possibly cause the fans to come on, then not be able to turn off because the coolant temp will not go back below the fan cut-off temp.

 

Well, water does have a high heat capacity but that doesn't necessairily make it a better heat dissipator. 

 

 

I checked again today and the tank was bubbling away so I don't know.   That car does many things but at least overheating isn't one of them.

 

 

 

I have to drive it cuz I'm an official Subaru test mule! :lol:

 

 

Cheers!

 

--Damien

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Well, water does have a high heat capacity but that doesn't necessairily make it a better heat dissipator.

 

Antifreeze is made to be mixed 50/50, or at least close to that mixture.

50/50 is the optimal mixture for freeze/boiling pritection without compromising flow.

 

At a thicker than 60% mixture the antifreeze will gel at tempatures that are below freezeing, technically it has a lower freezing temp and higher boiling temp but it is to thick to flow properly

Edited by mikaleda
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I've never had a flow problem at 2:1.  The 2:1 ratio is used in Alaska all the time at temps below -50F and they don't have any flow problems.  Until you reach the freeze point for the mix, the viscosity of antifreeze is not significantly different than for water.

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I've never had a flow problem at 2:1. The 2:1 ratio is used in Alaska all the time at temps below -50F and they don't have any flow problems. Until you reach the freeze point for the mix, the viscosity of antifreeze is not significantly different than for water.

I have seen on service pro antifreez that 50/50 is recommended and 2:1 is the maximum recomened mixture rate

 

At 2:1 you would probably be fine, but unless your seeing below -30 or above 120 degrees anything over a 50/50 mixture is unnecisary

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Well last night it got super-cold again.  When I started my Forester up it basically repeated the same behavior.  Warmed up quickly...but it took some time before there was heat in the cabin.  There was no sign of any frozen coolant even though the temps got down to -20 F.

 

 

Is there any flow to the heater core when the thermostat is shut?

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In older designs, coolant flowed through the heater core if the heater control valve was open, it bypassed the thermostat.  There are several designs in use today including some that use two thermostats and the heater core is used to help keep the engine temperature more even.  These do not have a heater control valve and the coolant always flows through the heater core.  Blend doors under the dash in the hvac ducts control the heat and cold.

 

I'm am kinda suspecting that the blend doors may be getting frozen and I'm not sure there is much you can do about that.  If by very cold, you mean -30F or lower, you may need to add a little pure antifreeze to your system.  Have you tested it yet for concentration?

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Well last night it got super-cold again. When I started my Forester up it basically repeated the same behavior. Warmed up quickly...but it took some time before there was heat in the cabin. There was no sign of any frozen coolant even though the temps got down to -20 F.

 

 

Is there any flow to the heater core when the thermostat is shut?

Subarus run full flow through the heater core no matter if the thermostat is open or closed.

 

Either the coolant level in the block is low, or the heater core is partially blocked.

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Well my theory was that when it's super-cold like that it takes a while for the thermostat to open and allow the coolant to flow more freely. 

 

 

I visually inspected the coolant and there was no sign of any ice crystals so I figured freezing was not the issue.  I think the mixture is closer to 60/40.

 

 

I just want to make sure I'm not missing something obvious or doing something stupid.

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