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Mizumo kit - pulleys not deep enough..


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Just wondering if anyone else has had this problem or if it's just my luck....

 

Got the mizumo timing kit from the 'bay for my 1991 EJ22.

 

stock pulley:

DSCN9215.jpg

 

DSCN9216.jpg

 

with bolt:

 

DSCN9217.jpg

 

Mizumo pulley:

 

DSCN9213.jpg

 

DSCN9214.jpg

 

with bolt:

 

DSCN9218.jpg

 

 

case is threaded all the way to the outside - there is no inside step to take up the "shoulder" of the bolt.

 

 

dscn9207.jpg

 

 

Any ideas ?

 

Thanks.

 

Dan

 

 

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Add a flat washer or two under the bolt head so the bolt doesn't bottom. I believe you will find the only double width bearing (for lack of a better term) in the kit will be the toothed idler which is the one that fails the most often.

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I ran into this same issue with my 1990 & the Mizumo kit, but no problem with the 1995 (same kit) as it already had the shallower pulleys/shorter bolts on it... design change between model years is my best guess.

 

with my 90, i think we found a shorter bolt to fit from another motor, but, I had a couple of parts cars to scavenge stuff from - not everyone has that kind of parts availability.

 

if you need it running, and need it now - yeah a washer will work (if you can find one to fit down in the hole the bolt goes into - seems to me we tried doing that with mine with no luck), otherwise you will need a slightly shorter bolt. IIRC, one of the other pulley bolts is a little shorter & is what we used on mine (one from a junk motor)

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