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BRAT front left wheel getting hot, caliper seizing.


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Here is a problem I've been having after spending some time in 4WD Lo, climbing a hill for a while. There is a whining noise from the transmission or transfer case, and it progressively gets louder. Eventually the front left wheel will stop turning due to the caliper sticking, and when I check it, it's REALLY hot. After cooling down for a while it unseizes and can drive again. In 4WD Hi the whining noise is much quieter and I haven't had it get to the point where the wheel seizes. In 2WD there is no whining noise at all.

Today I had the wheel seize twice in a mile while climbing a steep trail, and I eventually just pulled the caliper off the rotor so I could drive the ~3 miles back to the trailhead with no brakes. I then reinstalled the caliper and it was fine for the ~30 mile drive home (in 2WD, with no steep hill climbing.)

 

Any ideas what the problem could be?

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