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any chance there is corrosion at the fuse location to disable AWD? that would be too simple...

 

He'd have to have a fuse in there already and it'd be the other way around i.e. FWD being on all the time with fuse in, then AWD coming on out of the blue.

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You can isolate the wire that controls the solenoid valve that controls the AWD, and try hooking it to +12V and seeing if you get any AWD out of it.

(2003 and younger, +12V disables the AWD, 2004+ no voltage disables it).

 

Pain in the butt to do, when there's no symptoms other than loss of rear drive there's not a lot to check without opening it up.

 

Are you sure it was FWD only?

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