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Ea81 FWD/4WD gearbox problem


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My 1981 Subaru (Brat/MPV) lost drive in front wheels. No prior warning. I slowed for an intersection, waited for my gap and when I went there was a whiring noise - a bit lighter than a light grinding noise perhaps I could say. I changed in to 4wd Hi (and lo) and could drive like this. Took it to a mechanic and have left it.

 

Anyone know what this could be?

 

Anyone have a diagram or picture of the guts of this engine.

 

Thanks

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It is probably not the gear box. Have your mechanic check the front hubs, it probably stripped the splines in the center of the hub. Sort of a common problem with these especially if the nut is the least bit loose or the cone washer is worn.

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It is probably not the gear box. Have your mechanic check the front hubs, it probably stripped the splines in the center of the hub. Sort of a common problem with these especially if the nut is the least bit loose or the cone washer is worn.

 

+1

 

or possibly a CV axle joint.

 

Not exactly common, but far more common than anything in the front diff failing.

Edited by Numbchux
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  • 3 weeks later...

In the end it was a damaged shifting fork. Many dollars later I have it back repaired and it probably drives like it's nearly new - which isn't as good as maybe I had hoped it would be. A 35 years old car is still 35 years old no matter how good the o/haul was.

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  • 10 months later...

Hello. Im having the same problem with my 82 BRAT DL single range 4wd. I backed out of a parking space and went to go forward and then i heard the same grinding/ whirring noise. now my car will only move in 4wd. what exactly is a shifting fork?

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Shifting fork is the bottom end of the gear shifter (top end has gear-knob). When you move through the knob to select a gear you are levering the fork and shifting the gears in the gearbox. If the fork breaks off then it won't shift gear. I'm not a mechanic so I'm not sure why it still works in 4WD... the fix requires opening the gearbox unfortunately. Lots of labour, very expensive.

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Hello. Im having the same problem with my 82 BRAT DL single range 4wd. I backed out of a parking space and went to go forward and then i heard the same grinding/ whirring noise. now my car will only move in 4wd. what exactly is a shifting fork?

 

Yours will be a stripped hub or broken front CV joint.

Moving only in 4wd is the big clue.

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Well I'll be damned. Put her in gear and set the parking brake then got out and looked around to see if i could see or hear anything. First thing i see is the front drivers side axle and castle nut just spinning around inside the hub not making a noise. I dont know how the spindle could sheer so cleanly but i cant wait to see what it looks like when i take it apart. I thought y'all were crazy when you said the spline might have sheered but i guess ive seen it all now!

Edited by TIMBERTIGER
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