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Tensioner pulley bolt broken on a 1996 2.2 engine.


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I need to know if a 1992 tensioner pulley bracket will fit my 1996 2.2 engine. The bolt is broken off in the bracket on my 96 from a heli coil repair I did a couple years ago. Apparently I didn't drill it  "perfectly straight on" for the heli coil, and the slight misalignment and vibration finally snapped the bolt. duh?

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Only issue is you need to match the mount plate with the tensioner it comes with. If your EJ22 has the old separate piston design, that will be a direct swap. 

If your EJ22 has the tensioner arm with the piston and idler build in, then you’ll probably have to chase up the older style tensioner. 

Cheers 

Bennie

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Yes it has the old style separate piston and I'm fairly confident  it is still a non-interference 2.2 ? I never got any history on it from the yuppie couple who sold it to me back in 2012. Only 316K on it now.  Still driving with torque bind too.  quack.

 

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I got the exact replacement bracket now. Fed-X delivered it today. That didn't take long at all. Now I just need to track down 14mm bolt for the tensioner pulley. Not looking forward to scouring the junkyards, but I must admit I kind of enjoy it . :)

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16 hours ago, darsdoug said:

Now I just need to track down 14mm bolt for the tensioner pulley. Not looking forward to scouring the junkyards, but I must admit I kind of enjoy it . :)

Fwiw... when I hit the self-serve yards I carry a big open-top tool satchel.  Every nut, bolt, and other fastener that I remove in the course of getting to the part I want just habitually gets pitched into it - other small bits like fuses as well.  They don't (try to) charge for that stuff - it wouldn't be worth their time grubbing around in a customer's tools over such little weight.  Over time I've accumulated buckets of spare hardware exactly for occasions like this.

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