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Hi everyone, ever the worrier I am now concerned for the health of my brand new STi rad cap. Graham Goode Racing sent me the cap in an ENVELOPE! I expected them to pack into a sturdy box. The blister pack the contains the cap itself has obviously been crushed a number of times, meaning that the spring has been compressed to the maximum.

 

Can it handle this? Can I trust the pressure rating now?

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but nearly every shop here that does cooling systems has a pressure tester that tests caps and cooling systems. The testing kits are actually fairly cheap now (I paid about $300 for my first one.)

In some cases you can simulate the job with a bicycle pump. You have to put a tire valve somewhere in the system and if your bike pump has a gauge you just see where the cap relieves. I was testing a water manifold leak on my Pontiac the other day and was too cheap to buy a kit. I used a $.79 tire valve and drilled a hole in the cap. I pumped up the bike pump and it showed me the leak. Of course if you want to test the cap you might need to tap into a heater hose or such.

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Hitch hiking on cookie's suggestion,

 

Put the radiator cap on the radiator.

Make up a little manifold with a gauge and hose that will screw into the radiator bleed hole. Any other port or removed sensor hole in the cooling system will also work

Pressurize the cooling system with a bicycle pump 'till the cap pops and note the pressure in the gauge.

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Well, I don't feel like emptying my cooling system since I just changed the fluid. The cap went haywire a few days later.

 

I already have a new stock cap on there, so it works as per factory specs. I just wanted to use a high pressure cap, for trackdays like the one I am going on today. My problem is I cant be sure of the pressure in the STi cap anymore.

 

I have found three Japanese dealerships in my local area and will be calling them in a few minutes when they open. Hopefully one of them will have the right equipment to test the cap with!

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WELL!

 

Nissan, doesn't have the equipment.

 

Suzuki, doesn't have the equipment.

 

Funnily enough, neither does Toyota!

 

How do these CAPITAL CITY Stealerships get away with it??

 

 

I phoned a radiator shop, and they can't pressure test a cap either!!

 

 

All of them insisted that the spring could not have been damaged. Hopefully they are right, but I don't like the thought of the spring having been compressed past it's normal working range.

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The guy at Toyota said "boil it, and you should see it open."

 

Erm, I said rad cap, not thermostat. But he insisted I put it in boiling water???

 

Either I'm way way off in my understanding of the workings of rad caps or rad caps are pressure and not temperature operated.

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everybody was smoking something that answer might have made sense. I am a bit mystified that nobody has the equipment to test a simple radiator cap. Perhaps you could buy a tester and open a franchise operation.

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everybody was smoking something that answer might have made sense. I am a bit mystified that nobody has the equipment to test a simple radiator cap. Perhaps you could buy a tester and open a franchise operation.

 

I'm with you on that idea maybe he should

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everybody was smoking something that answer might have made sense. I am a bit mystified that nobody has the equipment to test a simple radiator cap. Perhaps you could buy a tester and open a franchise operation.

 

And how much could you charge to test a $10 device? Doesn't sound like a road to riches to me :)

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