subeman90 Posted January 3, 2006 Share Posted January 3, 2006 85 - 89 5 Speed D/R 4WD tranny into an 80-84 Body Style vehicle... This was out together after conversations with Qman, Eric, Mike, and the many discussions about it on the message board... Be sure to use loctite on all bolts when re-assembling 1. Put vehicle on Jackstands 2. drop exhaust 3. remove center consoles/shifter knobs, etc 4. remove bolts holding tranny to bell housing 5. remove sway bar 6. pull axles off stubs 7. remove drive shaft 8. plug end of tranny, or drain gear oil 9. remove starter 10. unhook speedo cable 11. disconnect any other connections to tranny 12. place jack under tranny and just take the weight off 13. take off tranny crossmember nuts 14. remove tranny mounts from tranny and crossmember 15. remove tranny and tranny crossmember 16. remove ea81 pressure plate/clutch 17. remove ea81 flywheel 18. replace rear crank seal if needed 19. grind edges of opening at bottom of bellhousing so the ea82 flywheel will fit without rubbing 20. transfer timing marks to ea82 flywheel if needed 21. replace pilot bearing in ea82 flywheel 22. install ea82 flywheel 23. install ea82 clutch/pressure plate 24. raise 5 speed D/R tranny into opening 25. install tranny crossmember 26. attach tranny to motor/bell housing 27. attach original tranny mounts to tranny and crossmember 28. prepare ea82 drive shaft. (If mounting into a Brat or Wagon no mods are necessary, if mounting into a hatch, the shaft must be shortened.) 29. weld carrier bearing mount into place 30. install ea82 drive shaft 31. weld carrier bearing mount into place 32. install sway bar 33. install exhaust 34. install axles 35. connect speedo cable 36. install starter 37. re-connect remaining tranny connections 38. intall interior ea82 boots/consoles Link to comment Share on other sites More sharing options...
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