zstalker Posted June 12, 2007 Share Posted June 12, 2007 I'm swapping an SPFI setup to my '84 Brat, I've got all my parts pulled from a donor, and now I'm swapping the gear from the EA81 distributor to the EA82 distributor. the exposed shaft lenth on the EA82 unit is longer, so when I put the thrust washer and EA81 gear on the EA82 shaft, there is about 1/4" of the shaft still sticking out the end of the gear. the EA81 shaft was about flush, even a little less than flush with the end of the gear. is this ok? normal? critically wrong? I don't see it being a problem, as it doesn't look like there's anything that it would hit, I just want to double-check with you folks who've done the swap before. ~Erik~ Link to comment Share on other sites More sharing options...
Gloyale Posted June 12, 2007 Share Posted June 12, 2007 I haven't done the swap personally. But I think I read that you need to actually drill a new hole in the shaft to mount the gear in the proper location. Link to comment Share on other sites More sharing options...
Gloyale Posted June 12, 2007 Share Posted June 12, 2007 Yeah I knew I had read it. If you haven't seen this check it out http://home.comcast.net/~trilinear/EA81_SPFI.html Thanks to General Disorder for the write up(GD, I know we keep buttin heads but I do respect you're knowledge of Subies) Sounds like you are trying to use a Nippon Denso Drivegear. You need to find an EA81 Hitachidistributor and get it's drive gear. The pin location is different though, it will still need drilled. Link to comment Share on other sites More sharing options...
zstalker Posted June 12, 2007 Author Share Posted June 12, 2007 actually no, it's not a Nippon Denso, it's a Hitachi, but I'm referring to the difference in exposed distributor shaft after the bottom of the housing. I know the hole will have to be re-drilled in a different location than the EA82 stock hole, but I'm just wondering about the 1/4" of shaft that sticks out beyond the gear (with thrust washer installed). there's nothing that it would be hitting, but I just want to double-check with someome who's done the swap. ~Erik~ Link to comment Share on other sites More sharing options...
GeneralDisorder Posted June 13, 2007 Share Posted June 13, 2007 There should not be anything sticking out below the EA81 drive gear. Perhaps you are using a ND EA81 drive gear - they are shorter and that would result in about 1/4" sitcking out below the gear if you pushed it up to the thrust washer. Take a look at the pics in my write up - the pic of the Hitachi drive gear is of an SPFI disty with an EA81 Hitachi drive gear. http://home.comcast.net/~trilinear/EA81_SPFI/EA81_disty_gear_compare.jpg GD Link to comment Share on other sites More sharing options...
zstalker Posted June 13, 2007 Author Share Posted June 13, 2007 well then that's very odd. I'll take a couple of pics tomorrow of my distributors side by side. my EA81 disty is definately a Hitachi, and the gear swaps directly over to the EA82 disty shaft...same diameter, both had roll pins that I pressed out very easily with a punch (i.e. not drilled out). Both distributors came from manual transmission, non-turbo, 4WD cars as well (my '84 EA81 and the '88 EA82 donor)....just the EA82 unit has about a 1/4" longer exposed center shaft. ANYhoo, update tomorrow... ~Erik~ Link to comment Share on other sites More sharing options...
zstalker Posted June 14, 2007 Author Share Posted June 14, 2007 ok, got some pics of my two distributors. it really seems that my EA82 distributor simply has a slightly longer shaft on it than others have seen. on a test fit, the extra 1/4 inch won't be hitting anything, it's just got some empty space there, so I'm going to go ahead with it. here are the pics: the two distributors, side by side: http://www.ultimatesubaru.org/photos/data/1016/100_1647.jpg closer-up: http://www.ultimatesubaru.org/photos/data/1016/100_1648.jpg closer at the EA81 unit: http://www.ultimatesubaru.org/photos/data/1016/100_1651.jpg closer of the EA82 unit with the EA81 gear: http://www.ultimatesubaru.org/photos/data/1016/100_1652.jpg anybody ever see something like this? ~Erik~ Link to comment Share on other sites More sharing options...
GeneralDisorder Posted June 14, 2007 Share Posted June 14, 2007 Is that an 86 SPFI distributor? GD Link to comment Share on other sites More sharing options...
zstalker Posted June 14, 2007 Author Share Posted June 14, 2007 it's out of an '88 GL, manual transmission, 4WD ~Erik~ Link to comment Share on other sites More sharing options...
kingbobdole Posted June 15, 2007 Share Posted June 15, 2007 I have.... I knew it was longer, so I just cut it down to a little under flush... then I welded it to the shaft from inside the gear, that way the bead was also less then flush with the end of the gear.... Link to comment Share on other sites More sharing options...
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