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Spark plugs are carboned up after little mileage


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Looks normal to me.

 

If, as you claim, you are not using any oil.... well then you have answered your own question.

 

What symptoms are you experienceing that you attribute to this carbon build up? Some carbon is normal and is a normal product of the small amounts of oil natually present in the cylinder, as well as the ignition spark itself.

 

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the only part of the plug that matters for running is the part past the threads that is actually inside the combustion chamber. well, almost...if there's a dark black line running up the ceramic stem of it that's bad, but not really what we're talking about here. go to this page and tell us which one it looks most like. if you're talking about how the threads and hex-portion get darker and the ceramic gets slightly discolored, that's totally normal, just from being so close to extremely high temperatures.

~Erik~

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Thanks for that link.

 

I would describe my plug as.

 

Dry and Wet Fouling

Although there are many different cases, if the insulation resistance between the center electrode and the shell is over 10 ohms, the engine can be started normally. If the insulation resistance drops to 0 ohms, the firing end is fouled by either wet or dry carbon.

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Those pictures are somewhat misleading. Subaru engines, due to the horizontal nature of the cylinders, are prone to burning slightly more oil than other designs. The plugs usually have a light carbon coating from this.

 

I would still be checking the PCV system - did you use an OEM valve? The aftermarket ones are known to suck oil.

 

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There may be a problem with the coolant temperature sensor for the ECU. This is different than the one for the gauge. It may have two leads instead of one. The sensors can go bad and make the ECU think the engine is always running cold and the fuel will be too rich.

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I have cleaned it before. First time I cleaned it with brake cleaner but was told that isn't a good idea, then redid it with some contact cleaner. Not sure if break cleaner does damage. Going to test it tomorrow thanks.

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[...]Dry and Wet Fouling

Although there are many different cases, if the insulation resistance between the center electrode and the shell is over 10 ohms, the engine can be started normally. If the insulation resistance drops to 0 ohms, the firing end is fouled by either wet or dry carbon.

NGK may know how to make spark plugs, but either there are typos or the author of the web page the above came from is "confused". A plug that measures 10 ohms from center electrode to shell will be very unlikely to fire; the spark energy will typically be dissipated in the usually much higher resistance of the ignition cable and/or built-in plug resistance, etc.

 

Using an ohmmeter, a new plug will measure infinite resistance from center electrode to shell (ground electrode). Even a plug which measures hundreds of thousands of ohms is somewhat fouled, although it may fire. One measuring tens of thousands of ohms and lower could be significantly impaired. (The ratio between the resistance of the fouling material and the ignition cable or a resistor-plug's internal resistance affects the final result.)

 

Not all dark deposits on a plug are conductive, and therefore wouldn't necessarily be considered fouling. Measure the resistance from center electrode to shell on a suspected plug, and see what it is. However, also be aware that a typical ohmmeter applies very low voltage (typically under 3 volts, although some use slightly more for a high-resistance range) in comparison to the tens of thousands of spark volts; that can mean that a plug which an ohmmeter test indicates not to be fouled may still have a problem under actual use.

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My wires look to have some corrosion on the plug side. Should I clean them up or just replace them?
If the ignition wires are otherwise okay (insulation good, resistance not excessive), the ends can be cleaned of corrosion. Use a small wire brush, a knife blade or other metal tool, steel wool (remove any remnants), etc. However, I'd suggest not using "sandpaper" of any kind; the abrasive is usually a semiconductor, and if it remains can cause arcing/pitting of the contact area. Clean the ends of any residue when you're done.

 

Afterwards, before reattaching to the plugs in the engine, take a spare plug and verify that a snug connection can be made at each wire.

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If the ignition wires are otherwise okay (insulation good, resistance not excessive), the ends can be cleaned of corrosion. Use a small wire brush, a knife blade or other metal tool, steel wool (remove any remnants), etc. However, I'd suggest not using "sandpaper" of any kind; the abrasive is usually a semiconductor, and if it remains can cause arcing/pitting of the contact area. Clean the ends of any residue when you're done.

 

Afterwards, before reattaching to the plugs in the engine, take a spare plug and verify that a snug connection can be made at each wire.

If your wires are even somewhat corroded, they are probably quite old and that could easily be the source of the hesitation. The wires are subject to engine and resistance heat and lose conductance over time.

 

Buy new good quality wires, OEM or higher grade silicon FITTED wires. Watch for the correct coil end hoods and angle connectors.

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If your wires are even somewhat corroded, they are probably quite old and that could easily be the source of the hesitation.
Not necessarily; I've seen corrosion on wires that were only a couple of years old, and fine in other respects.

 

 

The wires are subject to engine and resistance heat and lose conductance over time.
The wires can suffer both conductance problems and insulation damage, which is why I said "If the ignition wires are otherwise okay (insulation good, resistance not excessive)".

 

 

Buy new good quality wires, OEM or higher grade silicon FITTED wires. Watch for the correct coil end hoods and angle connectors.
Most of us here generally recommend getting OEM, rather than trying to find a particular brand that's as reliable.
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Yes I am using plugs specified in the manual(same NGK partnumber) the wires are a little over a year old I believe, rubber looked good. Got a wire dremel bit and cleaned it up then blew it out. I believe it coroded because of me. Last time I cleaned the motor, water got past the wire somehow and the water was in there for a bit and I got misfiring but ignored it. Then I sprayed contact cleaner while the motor was hot. SO 2 possibilities where I damaged the wires. XD

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