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Turbo wagon with a hidden secret-


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Well, I picked up the 89 Turbo Wagon I was looking at, and the damage is a little more extensive than I first thought. It looks like the front universal came apart, the slip yoke is missing, and it bashed the shifter cable pretty badly. The real bad news is that the output housing of the tranny is broken. I'm going to put it up on blocks and pull the crossmember over the next couple days to find out if anything else is broken.

While I'm at it, does anybody have a toasted 4EAT that has a good output housing, and a slip yoke to go with it? Or maybe even a good tranny?

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Well, I picked up the 89 Turbo Wagon I was looking at, and the damage is a little more extensive than I first thought. It looks like the front universal came apart, the slip yoke is missing, and it bashed the shifter cable pretty badly. The real bad news is that the output housing of the tranny is broken. I'm going to put it up on blocks and pull the crossmember over the next couple days to find out if anything else is broken.

While I'm at it, does anybody have a toasted 4EAT that has a good output housing, and a slip yoke to go with it? Or maybe even a good tranny?

 

I know XSNRG has a good 4EAT in Olympia that came from my '89 RX. He has it for sale on CL for $150 right now. Check it out, maybe it would be worth it for you

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Yup, had to buy groceries, I'll paypal you on Wed or Thurs. That fender has a big dent in it right there too, I might replace it but not too worried. That's about the only body damage on this thing, though.

 

The story I got was that this damage happened on the highway near Boise, and the owner decided it wasn't worth fixing.

This car came from WA, I wonder if the former owner is on here?

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Yup, had to buy groceries, I'll paypal you on Wed or Thurs. That fender has a big dent in it right there too, I might replace it but not too worried. That's about the only body damage on this thing, though.

 

The story I got was that this damage happened on the highway near Boise, and the owner decided it wasn't worth fixing.

This car came from WA, I wonder if the former owner is on here?

 

Yeah if the fender isn't rusty, why replace it? And no prob let me know when you want it!

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Looks like a pretty clean break, maybe you can weld it up yourself? A real weld, not J.B. Weld like the pic of Turbone. :grin:

 

 

When changing the extension housing you should check the transfer clutch end play. Subaru sells different thickness thrust bearings for this.

 

My tranny mounts tore the same way. I happened to have some urethane windshield adhesive left over and I glued them back together. It's only been a few months but they are still looking good.

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I wouldn't trust it- Too porous of a casting, and full of oil from years being behind an EA82.

Besides, I hate aluminum welding.

The strange part is that it came off clean, no damage to the drum, no slop in any bearings, etc.

 

I have to wonder how much this housing costs from Subaru.........

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I wouldn't trust it- Too porous of a casting, and full of oil from years being behind an EA82.

Besides, I hate aluminum welding.

The strange part is that it came off clean, no damage to the drum, no slop in any bearings, etc.

 

I have to wonder how much this housing costs from Subaru.........

 

No idea, but I bought my PAP replacement for $10.50 :grin:

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I've holed the side covers on my dirt bikes and they have been welded no problem, no leaks; it might be worth a shot. You can do it! :lol:

 

The newer (I think Legacy '93+) extension housings have a steel sleeve installed where the two "lathe cut rings" ride. You can see the two rings on the transfer clutch assy near the start of the splines. The rings will wear a groove in the aluminum and pressure will leak out making the AWD not as effective. Supposedly the newest rings available at the dealer are also softer.

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It's assumed to be the failure of the front universal on the driveshaft. At least, mine seems to be this, with no slip yoke and a broken universal.

 

I have a thread going in the parts wanted section, if anybody has this stuff, let me know, and what you want for it.

Edited by 4x4_Welder
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  • 2 months later...

Well, as an update, the thing is almost back together. I keep running into incorrect parts, though. The range of years I was given for compatible parts isn't right or the parts weren't what I was after. I know the new rear housing is newer, and the mounts are different. I was supposed to be able to just use the newer crossmember, but it wasn't lining up with the body bolt holes, so I made a new one. Also, I think the shifter cable is specific to this car. The case itself bolted up, though, and everything seems to be in order there.

 

Oh yeah, this car was from Bellingham, somebody has to have seen this thing around before.

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I should have gone to a manual, except that just fixing what is there should have been faster and cheaper to fix than going to a manual. I even have a spare 3.9 rear differential I could have put in so it matched a non-turbo transmission. I prefer a manual, any time.

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